FL200 Roving Frame


The state-of-the-art FL200 Roving Frame was born out of Toyota’s unrelenting pursuit of the ideal roving frame, one that enables anyone to produce high-quality roving at high speeds.  

The three-motor drive established in the FL100 has evolved and developed into a four-motor drive, and the latest in servo technology and dramatically improved CPU performance provides even greater accuracy and control. New intelligent features have been added to the FL200, enabling the machine to “think for itself” and become a detailoriented assistant facilitating the customer’s operations. Combined with the synergy of a high-performance tension controller, the FL200 guarantees our customers a roving process one rank above all others in every aspect of performance, including productivity, operability, and roving quality. 

Newly Developed Four-Motor Drive

  • Main motor drives flyers
  • Draft motor drives bottom rollers
  • Winding motor drives bobbins
  • Lifting motor drives bobbin rail

Floor Plan


Model FL200 (440 MM staff)

Number of spindles / Dimensions L (frame length)
144 15,980 17,195
132 14,660 15,875
120 13,340 14,555
108 12,020 13,235
96 10,700 11,915
Dimensions / Can Diameter 508 (20) 508 (20)
A 4,805 4,405
B 400 400
C 990 990
D 1,000 600
E 1,450 1,450
Configuration 5-row staggered

440(Unit: mm)

 

Model FL200 (520 MM staff)


Design and specifications are subject to change without prior notice.
(Unit: mm)

 

Main Specifications

(Unit: MM)
Staple length 22-40 mm 40-51 mm 51-76 mm 44-76 mm*
Drafting system 4-roller (D type) 4-roller (D type) 3-roller 3-roller
Weighting arm Maker Texparts Texparts Texparts Texparts
Type PK 1500-001938 PK 1500-001938 PK 1500-02 PK 1500-02
Weight (kg/2 spindles) F 9-12-15 9-12-15 20-25-30 20-25-30
2 15-20-25 15-20-25 10-15-20 10-15-20
3 10-15-20 10-15-20 15-20-25 15-20-25
B 10-15-20 10-15-20 -- --
Cradle type OH514-110 OH524-110 OH514-110 OH524-110
Cradle radius x width (mm) 34.5 x 40 45.0 x 40 58.0 x 40 45.0 x 40
Bottom roller diameter (mm) F 28.5 28.5 31.75 31.75
2 28.5 28.5 28.5 (knurled) 28.5 (knurled)
3 28.5 (knurled) 28.5 (knurled) 31.75 31.75
B 28.5 28.5 -- --
Top roller diameter (mm) 28 28 35 35
Roller gauge (mm) F-2 35 - Max. 193 (total) 42- Max. 193 (total) 73- Max. 185 (total) 62- Max. 185 (total)
2-3 4-7 60- 57- 52-
3-B 45- 49- -- --
Clearer Positive intermittent revolving clearer with comb
Feeding can Up to 508 mm (20") diameter x 1,150 mm (45") high
Creel Positive revolving feed roller with extended creel (single sliver feed system)
Power Required Main motor: 15kW
Special devices (included) Height speed Automatic flyer speed control with inverter Toyota original High Speed Flyer
Quality Automatic tension controller, roving irregularity prevention, roving stop at set length/position, package shoulder collapse prevention, optical electronic roving stop motion, optical electronic sliver stop motion, stop motion upon roving breakage at middle part of package
Operation and maintenance 10.4-inch color function panel, bobbin misplacement prevention device, automatic grease lubrication for draft gearing, automatic grease supply system for flyer gear, clearer waste collector (pneuma-less type)
Automation Automatic roving-end positioning for machine restart, high-twist roving cutting device
Options High speed Bobbin jumping prevention device
Quality Creel tension fine adjustment mechanism
Operation and maintenance Flyer-rail cover cleaning device, automatic travelling suction cleaner, TMS

For countries outside the U.S., please click the below link to reach an agent in your area.

https://textile-machinery.toyota-industries.com/

 

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